A Buyer’s Guide To Cartridge Filling Machine!
What is a Cartridge Filling Machine?
The type of automated equipment that is used for filling cartridges with oil or liquid is called cartridge filling machines. These automated (can be fully automatic or semi-automatic) machines are commonly employed in the manufacturing of electronic cigarettes, vape pens, CBD products, etc.
No doubt, with the increasing trends of vapes and pods, the demand for such advanced machines is also increasing rapidly. They have become widely used machinery in the world due to their precise and efficient cartridge fillings.
How Many Types of Cartridge Filling Machines Are There?
Cartridge filling machines are of various types. They are largely divided into two categories:
1. Fully Automatic Cartridge Filling Machines
2. Semi-automatic Cartridge Filling Machines
3. Manual Cartridge Filling Machine
A fully automatic cartridge filling machine works on its own without any external (human) assistance. On the other hand, semi-automatic cartridge filling machines are those machines that are automatic but require little intervention from humans. The degree of intervention varies from model to model and from manufacturer to manufacturer. Lastly, the type of cartridge filling machine that is completely dependent on humans is called a manual cartridge filling machine. The user has to operate the manual machine for precise filling of cartridges with liquids of desired consistencies. Furthermore, various types of automatic cartridge filling machines including peristaltic fillers, piston fillers, and auger fillers are available in the market for efficient filling of cartridges.
What is the General Mechanism Behind the Working of Cartridge Filling Machines?
Generally, cartridge filling machines use a vacuum pressure system to fill empty cartridges with liquid. The general mechanism behind the working of the cartridge filling machine is listed hereunder:
1. Empty cartridges that need to be filled are placed onto the conveyor’s belt.
2. The engine then inserts a needle or syringe into the empty cartridge followed by suction to draw the required liquid of appropriate density into the cartridge.
3. Once the cartridge is filled up to the desired level, the needle or syringe is removed.
4. After the removal of the needle, the cartridge is automatically sealed followed by labeling.
What Factors to Consider Before Buying a Cartridge Filling Machine?
If you are thinking of buying a cartridge filling machine, then it is important to read this section carefully. There are important factors to consider before making a big investment in cartridge filling machines. Such factors include the following:
1.Type of product being filled
2.Production output
3.Cartridge sizes, etc.
Numerous equipment have different capabilities regarding the type of products they can serve. The rate of production determines the kind of machine to use. Furthermore, it is important to ensure that the filling equipment can handle the size and style of cartridges that need to be filled. This can greatly impact the success rate and running of the equipment.
What are the Benefits of Investing in a Cartridge Filling Machine?
If you run a pharmaceutical, vaping, cosmetic, food and beverage, or any related business that requires precise filling of cartridges then doubtlessly investing in a cartridge filling machine would be the best decision you will ever make. Read on to know some mesmerizing benefits of investing in a cartridge filling machine.
1. No doubt, cartridge-filling machines are a great investment because such advanced equipment can fill cartridges much faster and accurately than manual methods.
2. Automatic cartridge filling machine reduces the labor cost.
3. These advanced machines ensure that each cartridge is filled with the exact amount of product.
4. Cartridge filling machines developed at Longwill company minimize waste, leading to cost savings and better inventory management.
5. Cartridge filling machines ensure consistent filling. This helps in maintaining uniformity in the product. Which is essential for customer satisfaction and brand reputation.
6. Cartridge filling machine reduces the chances and risks of contamination. The products that are designed at our company strictly meet the hygiene standards.
7. Cartridge filling machines can easily be scaled to meet the increasing demands of production without compromising on efficiency or quality.
8. Many filling machines including fully automatic or semi-automatic machines can easily handle various cartridge types and sizes. This makes them adaptable to various products as well as markets.
9. Penultimately, cartridge filling machines for sale enhance efficiency and reduce waste which can contribute to cost savings.
10. Lastly, by reducing the need for repetitive manual tasks, filling machines contributes to better ergonomic conditions for workers.
Fully Automatic Cartridge Filling Machine Vs. Semi-Automatic Cartridge Filling Machine. What’s the Difference?
The main difference between fully automatic cartridge filling machines and semi-automatic cartridge filling machines lies in the degree of automation they offer. Besides that, human intervention also plays an important role in both machines. Let’s discuss fully automatic and semi-automatic cartridge filling machines in detail:
Fully Automatic Cartridge Filling Machine:
As indicated by the name, a fully automatic cartridge filling machine requires minimal to zero human intervention. Due to the fact that they are fully automatic, such machines can efficiently handle everything on their own from handling cartridges to filling, capping, and unloading.
A fully automatic cartridge filling machine is capable of filling a large no. of cartridges per hour. Each filling of the cartridge is ensured by uniform filling with precise measurements. Due to the fact that it requires less monitoring, the cost of labor is ultimately reduced. Such machines can generate detailed reports and logs automatically.
Semi-Automatic Cartridge Filling Machine:
On the other hand, semi-automatic cartridge filling machines work with a seamless combination of automation and human intervention. Labors are needed for loading and unloading cartridges from the conveyor belt. Semi-automatic cartridge filling machines require operators to manually handle parts of the process. The working of semi-automatic cartridge filling machines is much slower compared to fully automatic filling machines but is much faster than manual cartridge filling machines. The variable output is greatly dependent on consistency and operator skills.
More laborers are required to operate a semi-automatic cartridge filling machine. The semi-automatic cartridge filling machines come with automation features. But these features are not as advanced as the features of a fully automatic cartridge filling machine.
What Factors to Consider in Choosing a Cartridge Filling Machine?
Some important factors that should be considered seriously before choosing a cartridge filling machine are listed hereunder:
1. Choose the cartridge filling machine depending on the requirements of your production house. If you own a big production house and want to do the filling of numerous cartridges per day, then doubtlessly a fully automatic cartridge filling machine is best for you.
2. Various cartridge filling machines are available according to your needs. The way you choose will depend on your budget and production requirements. The most cheap method of filling cartridges is using a manual filling machine. Unfortunately, it can increase the labor cost compared to both semi-automatic and fully automatic cartridge filling machines.
3. No doubt, a cartridge filling machine whether it is automatic, semi-automatic, or manual can fill various materials including cannabis, oils, e-liquids, and many other extracts. Choose a cartridge filling machine that is compatible with your filling material.
4. Doubtlessly, the cost of a cartridge filling machine varies greatly according to the features and size of the equipment. Smaller machines that work manually are cheap compared to massive fully automatic machines. It is important to select a cartridge filling machine that fits your budget but also meets your production requirements.
How You Can Operate Cartridge Filling Machine Efficiently?
Using a cartridge filling machine efficiently involves two important steps that are listed hereunder:
1. Preparing the Machine and Setup:
Before filling the cartridges, it is important to prepare the workplace as well as the filling equipment. First and foremost, ensure the surface is clean and free from dirt and debris. Secondly, gather all the necessary equipment including concentrates (it includes cannabis, oil, or any other filling liquid) cartridges, etc.
Lastly, ensure that the equipment is calibrated correctly to make sure it can fill correctly. Calibration settings depend on the viscosity of the concentrate and the size of the cartridge.
2. Cartridge Filling Process:
1. Start the machine without oil. This is important for accurate filling of cartridges.
2. Start loading the empty cartridges into the machine.
3. Add the filling liquid to the machine.
4. Start the equipment and set it to the most accurate calibration settings.
5. Wait for the machine until it starts the filling process.
6. Remove the filled cartridges from the machine and cap them. Some advanced variants of Automatic cartridge filling machines can perform the capping process automatically without any human intervention.
7. Label the filled cartridges with the dosage and type of concentrate that is present in them.
What are the Applications of Cartridge Filling Machines?
Cartridge-filling machines find applications in numerous sectors and industries. They are used in the following industries for the accurate filling of liquid in cartridges:
1. Pharmaceutical industries
2. Biotechnology industries
3. Cosmetic factories
4. Fragrances industries
5. Food and beverage industries
6. Vaping and e-cigarette companies
7. Industrial and chemical companies
8. Aromatherapy and essential oils companies, etc.
Best Supplier of Cartridge Filling Machine:
If you are looking for the best supplier of cartridge filling machines, then look no further. Because we have got you. Shenzhen Longwill Technology Co., Ltd is a professional company focusing on providing high-quality cartridge filling and capping machines since 2014. Whether you want a semi-automatic or fully automatic cartridge filling machine, we have got you. Contact us today to get a quote!
